8/17/2023 0 Comments Cashew plant originWe use a steam roasting technique which was the fourth major innovation in cashew processing and is now adopted by several other manufacturers. A few decades ago, Achal innovated its own method of roasting, and this plays a huge role in the quality of the final output of cashew kernels. There are several methods to help crack open the hard outer shell of the raw cashew nut such as drum roasting or using a rotary cylinder. Our drying yard at Achal Cashews Private Limited, Maharashtra Unseasonal rains can affect this process. Depending on the volume of raw nuts required for processing throughout the year, it is a labour-intensive process requiring large yards, manual labour and a good amount of sunlight. It has to be completed in the weeks following harvest and then stored. Drying is actually an important step that can determine the outcome of the cashew kernel. Raw cashew nuts need to be dried before they can be processed further. It is then transported to our manufacturing units for the next stage of cashew processing. Their organic raw cashew nut produce is weighed, tagged and stored. The farmers bring their daily harvest to a collection centre in their area. Since AchalOrg’s certified organic cashews are 100% Indian, we have to procure the raw cashew nuts during the season of March to May and store them for processing for the entire year. In India, the season is from March to May. The cashew season differs from region to region. Due to the seasonal nature of cashew, this is actually a rather important step for any manufacturer. The cashew processing business begins from the procurement stage. The Various Stages Of Cashew Processing And Manufacture Below we want to provide a brief overview of the cashew processing stages by Achal. The entire cashew process is far more elaborate. This was a brief introduction into the nature of the cashew nut. The testa that does not get removed from machines alone, is removed by hand by skilled labour using short knives. To remove this testa requires either machines or a combination of machines and manual labour. This is yet another layer of protection that surrounds the kernel. Once shelled, the cashew is found covered in a pinkish-brown skin or peel called testa. There are certain techniques applied during cashew processing to open the nut so as to protect the individual cracking them open and also to protect the kernel within. Not only is it difficult to crack open but it also contains anacardic acid, an allergenic resin which is known to cause skin irritation. So, why exactly is the cashew a hard nut to crack? This is because the raw cashew nut, which is found sticking out of the cashew apple, has a hard outer shell and several layers of protection. Raw cashew nuts are harvested when the apple falls off the tree - this ensures the seed is fully matured. The yellow and red cashew apple is an accessory or pseudo fruit - the true fruit of the tree is the kidney-shaped grey-ish seed protruding from the fruit, inside which we find the cashew kernel. As harvest season approaches, the fleshy fruit forms fully. What is referred to as the cashew apple, starts to form around it. During the season, the tree first starts to flower and then forms the drupe or the cashew seed. The cashew tree is a seasonal tree that yields fruit once a year. Of Apples And Seeds: How Is The Cashew Formed? Indian-origin cashew nuts are sought after world over due to its mildly sweet, buttery, creamy taste and texture. The origin also affects characteristics of the cashew kernels, such as size, taste, texture and colour. The origin or source of the cashew also plays a role in cashew processing as the raw nut sizes can vary from region to region. Cashew is a tropical shrub that is found in countries like India, Brazil, Vietnam, Indonesia, Ivory Coast, Benin, Ghana and more such tropical countries. To understand how you get to the ivory cashew kernel that you enjoy, it is important to know about cashew processing - where it comes from and what it goes through to reach its edible stage. The cashew is a hard nut to crack, quite literally. How Much Do You Know About Cashew Processing?
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